CA Poly

Two-component polyester resin-based chemical anchor without styrene for fixing medium-light loads on un-cracked concrete, solid and perforated brick masonry and autoclaved cell concrete.

Two-component polyester resin-based chemical anchor without styrene for fixing medium-light loads on un-cracked concrete, solid and perforated brick masonry and autoclaved cell concrete.

  • CE marked with European Technical Assessment (ETA) for anchorages on hollow brickwork
  • CE marking with European Technical Assessment (ETA) for anchoring in non-cracked concrete in conjunction with threaded rods
  • Suitable for anchoring on solid and semi-solid masonry, brickwork and aerated autoclaved concrete blocks
  • Rapid setting up
  • Easy penetration into porosity and hollow areas
  • Secure fixing without expansion and without tension in the substrate

Application areas

Choose CA Poly for

Combined with threaded rods, it is used in many construction site applications for fixing elements of medium weight, connected to light carpentry, where there is the need for rapid commissioning without creating tension in the substrate: installation of shading elements, shutters, windows, doors, air conditioners, fences, antennas, alarm systems, lighting fixtures, advertising signs. Thanks to its styrene-free chemistry it can be used in closed environments as well. The product is approved for fixings with anchorage depths ranging from 6 to 32 cm thereby allowing for a highly flexible use, up to twenty times the diameter of the threaded rod.
The temperatures of the substrate during installation range from 0 to +30 °C.
The certified operating temperatures are within the ranges:

  • from -40°C to +40°C with a maximum long-term temperature of 24 °C
  • from -40°C to +50°C with a maximum long-term temperature of 40°C

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Details

Two-component polyester resin-based chemical anchor without styrene for fixing medium-light loads on un-cracked concrete, solid and perforated brick masonry and autoclaved cell concrete. It can be used in combination with threaded rods in common carpentry, where there is a need for quick commissioning.

Instructions for use

  1. Drill a hole in the substrate, in orthogonal direction, respecting the prescribed drilling diameter and depth; rotary-percussion tools are recommended for compact substrates. Use a drill with simple rotation for hollow brick supports, in order not to break the internal baffles of the bricks.
  2. Carefully remove the dust, or other residual material, from the hole using a blower pump or compressed air and metal brush: a suitable level of cleaning is obtained by performing at least 4 blows, 4 brushings and 4 blows in sequence.
  3. Threaded rods must be clean and free from oil, grease or rust
  4. For anchors more than 15 cm deep use a spout extension by cutting it to size.
  5. For hollow brick substrates, insert the cage (or the wire mesh plug or wire braiding) into the hole to prevent the resin from spreading into the cavities.
  6. If the hole is drilled at a point where the substrate is not drilled, for example on the mortar between two bricks, do not use the cage and perform the installation as on a compact substrate.
  7. For the 300 ml cartridge: unscrew the cap, insert the mixer in the slot of the yellow extractor and pull so as to remove the metal clip closing the bag (for the 400 ml cartridge, simply unscrew the cap). Wearing adequate hand and face protective equipment, screw on the mixer and insert the cartridge into the dedicated gun.
  8. Extrude the resin and discard the first part of the product that has not been perfectly mixed until the resin coming out is evenly coloured (usually the first 3-5 full pumps are discarded). For a reduced dispensing effort store the cartridges at a temperature between 15 and 25 °C
  9. 9a. In case of compact substrates, inject the resin starting from the bottom, filling the hole for about 2/3 and going up with the mixer.
    9b. In case of hollow brick supports, dispense a sufficient quantity of resin to make it come out from the mesh of the cage in an adequate quantity: to increase the seal, increase the quantity of extruded resin so that the bulb doubles.
  10. For a better distribution of the anchoring agent and to allow the air bubbles, if any, to come out, insert the rod by screwing it in slightly. When you see a slight excess of resin coming out, you can be assured that your anchor is perfect.
  11. Remove excess resin from the hole either immediately with paper or mechanically with a chisel after hardening.
  12. Depending on the different temperatures of the substrate, observe the installation and hardening times indicated below before clamping and loading.
  13. If the resin inside the mixing spout is hardened, to use it again you will need a new mixer, always taking care to eliminate the first part of the unevenly coloured product (see point 8).

Storage

Store between +5 and +30 °C, away from UV rays. When stored in a dry and covered place in its original sealed packaging CA Poly is stable for at least 12 months.

Warnings

Do not use the product:

  • for anchoring on holes made with a core drill
  • on dusty or oil-contaminated surfaces, release agents, etc.
  • for fixing on completely wet or submerged surfaces
  • for surface applications (with UV exposure)
  • for making joints close to cracks/fissures between plates

Code Bicomponent Packaging Packaging size Pallet Barcode
8047 2 components cartridge 12x300 ml
72 cardboards
Barcode 8030334080470
8048 2 components cartridge 12x400 ml
52 cardboards
Barcode 8030334080487

Combined with threaded rods, it is used in many construction site applications for fixing elements of medium weight, connected to light carpentry, where there is the need for rapid commissioning without creating tension in the substrate: installation of shading elements, shutters, windows, doors, air conditioners, fences, antennas, alarm systems, lighting fixtures, advertising signs. Thanks to its styrene-free chemistry it can be used in closed environments as well. The product is approved for fixings with anchorage depths ranging from 6 to 32 cm thereby allowing for a highly flexible use, up to twenty times the diameter of the threaded rod.
The temperatures of the substrate during installation range from 0 to +30 °C.
The certified operating temperatures are within the ranges:

  • from -40°C to +40°C with a maximum long-term temperature of 24 °C
  • from -40°C to +50°C with a maximum long-term temperature of 40°C

Fixing of min 5 µ grade 5.8 galvanized steel threaded rods on concrete C20/25
Characteristic dimensions M8 M10 M12 M16 M20* M24*
d0 Hole diameter [mm] 10 12 14 18 24 28
h1 Hole depth [mm] 85 95 115 130 175 215
hnom Nominal anchoring depth [mm] 80 90 110 125 170 210
hmin Minimum thickness of base material [mm] 115 120 140 161 218 266
Tinst Tightening torque [Nm] 10 25 45 90 150 200
scr,N Hole centre distance [mm] 240 270 330 375 510 630
ccr,N Distance from edge – traction [mm] 120 135 165 168 255 315
Smin Minimum hole centre distance [mm] 40 50 60 75 100 115
Cmin Minimum distance from the edge [mm] 40 50 60 75 100 115
Sw Key [mm] 13 17 19 24 30 36
df hole Ø in the object to be fixed [mm] 9 12 14 18 22 26

*Diameters M20 and M24 are not subject to CE marking.

RECOMMENDED LOADS
Global safety factor applied
Fixing on non-cracked concrete C20/25 with grade 5.8 threaded rods
M8 M10 M12 M16 M20 M24
Traction [kN] 9.0 14.0 18.4 23.3 29.6 38.7
Shear [kN] 5.4 8.6 12.5 23.3 36.2 52.5

– Loads valid for operating temperatures ranging from -40°C to +40°C
– Loads per single anchoring agent irrespective of hole centre distance, edge distance and concrete thickness ≥ 2hef
– Shear action not directed towards the edge

Fixing on solid brick and compact masonry
Rod cl 4.8 Hole diameter Hole depth Fixable Thickness Tightening Recommended traction Recommended shear
M8 x 100 10 mm 85 mm 10 mm 7 Nm 2.0 kN 3.0 kN
M10 x 115 12 mm 90 mm 20 mm 15 Nm 2.6 kN 3.4 kN
M12 x 130 14 mm 100 mm 30 mm 25 Nm 2.8 kN 3.9 kN

 

Fixing on hollow brick with cage
Rod cl 4.8 Hole diameter Hole depth Fixable Thickness Tightening Recommended traction Recommended shear
M8 x 100 16 mm 90 mm 10 mm 5.0 Nm 0.9 kN 2.0 kN
M10 x 115 16 mm 90 mm 20 mm 7.5 Nm 0.9 kN 2.0 kN
M12 x 130 16 mm 90 mm 30 mm 10.0 Nm 0.9 kN 2.5 kN

The recommended load data refer to applications on materials with medium mechanical properties. Given the variety of masonry substrates, for applications on substrates different from those considered, the load values must be obtained by means of appropriate on site tests.

Type and diameter of rod Hole diameter (mm) Anchoring hole depth (mm) Number of fixings (300 ml) Number of fixings (400 ml)
Threaded rods M8 10 85 ± 60.5 ± 81
M10 12 95 ± 37.5 ± 50.5
M12 14 115 ± 23 ± 30.5
M14 16 115 ± 17 ± 22.5
M16 18 130 ± 12 ± 16.5
M18 20 130 ± 8.5 ± 11
M20 24 175 ± 5 ± 7
M22 26 190 ± 4 ± 5
M24 28 215 ± 3 ± 4
M27 30 245 ± 2.5 ± 3
M30 35 275 ± 1.5 ± 2
M33 37 300 ± 1 ± 1.5
M36 40 300 ± 1 ± 1.5
M39 42 360 ± 1 ± 1
Improved adhesion rods Ø 8 12 80 ± 42 ± 56
Ø 10 14 100 ± 25 ± 33.5
Ø 12 16 120 ± 16 ± 21.5
Ø 14 18 140 ± 11 ± 14.5
Ø 16 20 160 ± 8 ± 10.5
Ø 18 22 180 ± 6 ± 7.5
Ø 20 25 200 ± 4 ± 5.5
Ø 22 26 220 ± 3.5 ± 4.5
Ø 24 28 240 ± 2.5 ± 3.5
Ø 25 30 250 ± 2 ± 3
Ø 26 32 260 ± 2 ± 2.5
Ø 28 34 280 ± 1.5 ± 2
Ø 30 37 300 ± 1 ± 1.5
Ø 32 40 320 ± 1 ± 1.5
Fixings with cages in hollow bricks M8 12 50 ± 38.5 ± 51.5
M8 12 60 ± 32.5 ± 43.5
M8 12 80 ± 25 ± 33.5
M10 16 85 ± 13.5 ± 17.5
M10 16 100 ± 11.5 ± 15
M10 16 135 ± 8.5 ± 11.5
M10 16 140 ± 8 ± 11
M14 17 130 ± 8 ± 10.4
M12 20 85 ± 8.5 ± 11.5
M16 22 150 ± 4 ± 5.5
M16 22 200 ± 3 ± 4
M20 30 250 ± 1.5 ± 2

The number of specified fixings derives from the calculation of the theoretical volume of product needed to fill the holes, excluding the volume of the rod: although a certain amount of waste has been taken into account, the real quantity of product may vary depending on the installation method.

Technical datasheet

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